Thermal Management & Heat Sinks

Heat sinks can be made from a variety of materials, each with its own heat-conducting capacity, or thermal conductivity. Common materials include aluminium and copper, with aluminium often being the more preferred option due to its lightweight nature, cost-effectiveness, and reasonably high thermal conductivity. Copper, although having higher thermal conductivity, is heavier and more expensive so it’s rarely used. At Faze Lighting, we carefully considered these factors and use aluminium as our heat sink material but take advantage of manufacturing and design techniques to get the most out of the material.

The design of a heat sink plays a crucial role in maximising heat dissipation. Design elements aim to increase the surface area that interacts with the ambient air, thereby facilitating more efficient heat transfer. Common techniques include using fins, flanges, or pins. We takes pride in our innovative approach to heat sink design. The Faze Pro’s specially designed heat sink is a class-leading, high-performance design with its unique shape not only amplifying aesthetic appeal but also significantly boosting thermal management, ensuring optimum longevity and unparalleled illumination consistency. As an alternative example, our Lite 108 model employs a short heat sink, expertly engineered for maximum heat dissipation in projects with limited ceiling space.

How a heat sink is manufactured can also impact its efficiency. Common techniques include extrusion, stamping, casting, and skiving. Each method has its benefits and drawbacks, influencing factors like the heat sink’s shape, size, surface finish, and cost. We continually evaluate and refine our manufacturing processes to enhance the efficiency of our heat sinks without compromising on cost-effectiveness.